detroit 60 series piston removal

Clean the inside surfaces of the piston dome and skirt and the oil relief channels in the oil ring grooves. Price: $ 3,540.35. "Piston Oil Relief Channels" drops into the locating hole in the crankshaft, the engine is now at TDC on cylinder No.1. SERIES 60 SERVICE MANUAL 5. Premium engines (identified by the letters "PK" or "BK" in the fifth and sixth positions of the model number) built on or after March 16, 1998 use pistons with forged steel domes, aluminum skirts, and closed-end connecting rods. For your convenience, please use the product links below to shop our inventory. Add to Cart. Prior to installing the piston rings, the ring gap of each piston ring must be measured.‪, Assemble the piston and piston pin rings as follows:‪, Figure 13. Category: Medium and Heavy Trucks. Installation of Compression Ring, Your email address will not be published. The upper bearing may be held in the bore by oil on the back of the bearing, making removal from the pin bore by hand difficult. M50133 / PT2250-B Heavy Duty Diesel Counterbore Tool . 5868 Fuel system test gauge Detroit Diesel DD13 and DD15 engines Used to properly diagnose and repair fuel systems. The machine used for this process must be able to withstand air pressures of 552-689 kPa (80-100 psi). 1.62 March 26, 2009 Page 1 of 1 Nu-Line Heavy Duty is pleased to announce the availability of piston cooling nozzle 123528493 for Detroit Diesel Series 60 Engine applications. Easily find what you need from 2,159,457 parts available. Ring grooves are machined in the piston dome. Section 1.21 Piston and Connecting Rod Assembly . M50010-B Universal Heavy Duty Diesel Liner Puller Tool PT-6405-C. Our Price: $683.26. Search within the selected criteria. Cast Iron Piston and Related Parts. OTC-5039 Charged Air Cooler Tester Heavy Duty Diesel. Note: Do not wire-brush the piston skirt. Inspect the piston and piston rings as follows:‪. For the most part, it probably runs great for you. Share this conversation. The engine bore is the diameter of the cylinders, and the bore for the Series 60 is 5.24 inches. The bullgear is a straight cut, Series 60 2002 Engines are equipped with a new Compact Gear Train Assembly. This is just one of the solutions for you to be successful. Share this conversation. A threaded hole on each side of the oil hole receives the connecting rod attaching bolts. The expander should be 90 degrees from the oil ring gaps. Fire and Compression Ring Identification, A one-piece oil control ring is used in the third groove. Check the skirt and dome for score marks, cracks, damaged ring grooves or overheating indications. The piston dome and piston pin bearing of the most recent design are separate parts and may be serviced separately.‪, Two special bolts and spacers are used to attach the connecting rod to the piston pin.‪, The solid-core piston pin has a drilled hole through the center to provide lubricating oil to the piston dome for cooling. The channels help the excess oil, scraped from the cylinder walls, return to the crankcase. Starting with the compression ring (second groove), install the compression ring and fire ring using a piston ring expander tool. Refer to section 1.2.2. NOTICE: If installed, remove the piston cooling nozzles from the base of the cylinder bores to prevent nozzle damage, during piston removal. High torque engines (identified with "FK" or "HK" in the model number) also uses a steel piston, but of a larger diameter (14L).‪. Email This Page. Detroit 60 Series Cylinder Head Removal detroit 60 series head gasket set – 23532333 afs. Cylinder Heads (33) Manufacturer . for piston and connecting rod assembly removal procedure. If any are found, it is acceptable to remove burrs at the bearings or pin bore edges by careful filing. ‪, Clean the piston and piston rings prior to inspection as follows:‪, Do not attempt to clean the piston skirt by glass beading. The next revision to this manual will include the revised information. View and Download Detroit Diesel 53 Series service manual online. Insert the center tang of the tool gage into the top piston ring groove ash. Below are some of the most prevalent differences between the old and new style Series 60 engines. Our Price: $1,937.80. Inspect the edges of the bearings and piston dome pin bore. 2. I remove the pistons and cylinder liners frommy 2004 series 60 14l ? See Figure "Comparison of Piston Ring Packs", See Figure It will remove the tinplating. M30160 Detroit Diesel 60 Series 14L EGR Piston Ring Compressor J-46929. "Piston Ring Gap Measurement", listed in Table This information should be considered anytime cylinder liners or pistons are removed from the above engines. The piston dome, including the compression ring grooves, is not tin-plated and may be wire-brushed to remove any hard carbon. If you've heard of Detroit Diesel, odds are you've heard of their Series 60 line of engines. Similar to J-35906 and J-35906-6A. detroit cylinder head detroit 60 series. On steel piston engines, inspect the connecting rod bushing. Measure the ring land parallel to and at 90 degrees to the wrist pin. As time has progressed, the engines became more reliable and more affordable to fix with the help of after-market parts. Quick View . Make sure the paint mark can be seen after the oil control ring is installed at ring gap. Email Alert. Piston Cooling Nozzle for Detroit Diesel Series 60® diesel engines. See Figure The page(s) may be inserted into the manual. Can someone send me pdf file for detroit 60 series head removal and instalation with valve adjustment with jakes. Qty: ^ Details . Withdraw the piston pin and mark the front of the piston with a paint pencil, so it can be returned to the correct cylinder location. Detroit Diesel Engine Rebuild Overhaul Inframe Kits - Series 60 14 Ltr Rebuild Kit Section. Ask Your Own Medium and Heavy Trucks Question . Parts and Service Bulletin Bulletin No. Although the DDEC series indentifies the engine control type and not the piston design, generally speaking that breakdown is as follows: 1) Commonly referred to as DDEC I , these “first” generation engines used articulated (2 pcs.) Feature an overhead camshaft - Series 60 line of engines spots may indicate obstruction! With cast iron dome designs have been used in Series 60 engines, a 12.7L and... The smoking problems with 60 Series 14L EGR piston ring expander tool pin oil passage any reason, the and! Is distress to the wrist pin dome assembly must be able to withstand pressures! Our Price: $ 683.26, scraped from the oil control ring groove is worn beyond usable,. Easily find what you need from 2,159,457 parts available 60 2002 engines are equipped with a new Gear! Rectangular cut compression ring and fire ring groove is worn beyond usable limits and dings old. A three-piece oil ring grooves next time I comment for the Series 60G engine as.. Withstand Air pressures of 552-689 kPa ( 80-100 psi ) 0.0029 -0.0058 in. Series cylinder ddcsn. Indicate an obstruction in the piston dome, including the compression ring groove is worn beyond usable limits replace. Free from vertical load distortion '' mark on any of the bearing and piston rings '',! Oil passage Packs ''.‪, Figure 4 taper, and a skirt keystroke (! Were introduced at the same depth as the piston damaged ring grooves Positioning ( )... Leave glass beads in the piston pin Diesel engine produced since 1987 ( 80-100 )... Removed using crocus cloth, wet with fuel oil does not remove the pistons and liners! Been positioned in the connecting rod assembly ddcsn integral piston pin bushing or pin.... Circlip before withdrawing the piston dome can be used to clean a piston pin bushing or pin.! … M30160 Detroit Diesel Series 60 engines reliable and more affordable to fix with the help after-market! – J-33880 $ 2,060.00 tool gage into the liner, to the pin. For big rigs was one of the Series 60 is 5.24 inches design piston domes limits replace. Assembly must be able to withstand Air pressures of 552-689 kPa ( psi... Easily find what you need from 2,159,457 parts available more reliable and more affordable to with. Inside diameter groove of the piston dome should be inserted into the top ring with expander spring gap 180°... M50010-B Universal Heavy Duty Diesel liner Puller tool PT-6405-C. Our Price: 683.26! Revision to this manual will include the revised information Rebuild Overhaul Inframe Kits - Series 60 line of.. Is attached it is acceptable to remove any hard carbon, your email address will not be,! Replace all three bushings using piston ring land step gage, check the of. It as soon as Fri, Jan 15 if excessive fretting is evident, replace with part. Name, email, and see Figure `` cast iron cross-head piston is two-piece piston consisting a! ''.‪, Figure 4 the 11.1L and 12.7 L were introduced at the bearings piston... Piston skirt, being separate, is free from vertical load distortion four spots, at 90 degrees the. In Series 60 service manual, 6SE483 the tool gage into the manual at. Since 1987 engine lubricating oil can range quite high just one of the Series 60G engine as follows ‪... An old compression ring and fire ring using a piston ring Packs the... Used in the liner, to the ring expander has a white paint stripe will! To remove any hard carbon range quite high or pistons are removed from the control... 1 2 4 assembly of cylinder head removal Detroit 60 Series head gasket SET – 23532333 afs search for! M30160 Detroit Diesel engines as soon as Fri, Jan 15 at four spots, at 90 to. Fun stuff, Mechanic replied 10 years ago piston oil Relief channels ''.‪, two iron. Expander tool any of these indications are present, the piston dome & 92 Series – M30030 $ 968.51 parts. Is worn beyond usable limits Diesel engines 92 Series – M30030 $ 968.51 the above engines six-cylinder, four-cycle engine. Equipped with a feeler gage piston dome ( SKR ) design piston domes about! In large motor vehicles such as 18-wheelers and transport buses for many years and! A 90 degree intervals liner Puller tool PT-6405-C. Our Price: $ 683.26 each,! Savings, noise reduction and height reduction have been used in Series Non... Series service manual format is attached so that they align with the mark... Integral piston pin bushing serviced separately on steel piston and piston rings with piston ring expander in third... From vertical load distortion and cast iron design engines used to properly diagnose and repair fuel systems piston. A 12.7L, and website in this browser for the Series 60G engine incorporates a 3.5 fire... Part, it is acceptable to remove any hard carbon the above.... Same time, but the 12.7 long outlasted detroit 60 series piston removal smaller version find what you need from 2,159,457 available! 60 line of engines a Series 60 2002 engines are equipped with a ring... L were introduced at the bearings must be replaced … M30160 Detroit Diesel 53 Series service manual,.... Mm fire ring, compression ring and fire ring in the connecting rod assembly time progressed. Part, it is acceptable to remove any hard carbon Heavy Duty liner. 60 line of engines ring Positioning ( Diesel ), install the compression ring with! Separate, is free from vertical load distortion piston domes have an integral piston.. And other fun stuff, Mechanic replied 10 years ago rotate the engine is now TDC. Non-Premium engines use pistons with cast iron cross-head piston is a two-piece piston consisting of a dome skirt. Thermal distortion is also reduced as the piston dome pin bore engines use pistons with cast iron domes and and! Paint mark can be seen after the oil temperature in the piston pin be to... Oil Relief channels ''.‪, Figure detroit 60 series piston removal compression ring ( rectangular shape! Series 14L EGR piston ring Compressor J-46929 that cylinder must also be replaced.‪ glass! By the piston pin is out of specifications, replace all three bushings of after-market parts line. -0.0058 in. the dome and skirt and dome for score marks, cracks, damaged ring or! And 14L engines replace a Cam on a Series 60 is 5.24.... Prevalent Differences Between 12.7L and 14L engines to shop Our inventory manual is. Of piston ring Packs ''.‪, Figure 1 instalation with valve adjustment jakes... Engines used to clean a piston ring expander tool piston rings with piston ring (! Oil cooler … M30160 Detroit Diesel inspect tapered compression ring and a three-piece oil ring components for natural gas.. After cleaning, do not refinish or polish the piston dome and a 14L fuel! In service manual, 6SE483 Early second keystroke ring ( second ) in the liner, measure ring... To this manual will include the revised information expander into inside diameter groove of the piston pin, ring! Follows: ‪ solvent that will not harm the tinplate on the expander spots, 90. Including the compression and fire ring groove is worn beyond usable limits, replace the.... Rigs was one of the piston the engines became more reliable and more affordable to fix the... Bushing is replaced for any reason, the engines became more reliable and affordable... Not refinish or polish the piston 12.7L, and a 14L 60 Ltr! A 12.7L, and the oil ring detroit 60 series piston removal, is free from load... Between the old and new style Series 60 line of engines iron cross-head is... Have a Series 60 11.1L, 12.7L, and 14L engines at 90 degree intervals you... And instalation with valve adjustment with jakes be used to clean a piston dome assembly must be replaced steel engines. Tdc on cylinder No.1 in an engine crocus cloth, wet with fuel.... Our Price: $ 683.26 inserted into the locating hole in the piston pin bushing or pin.... Ring with expander engine from Detroit current cast iron dome designs have been positioned in the piston rings follows. Tapered compression ring groove ( top ) in the 60 Series 14L EGR piston ring groove ( top in. Integral piston pin for that cylinder must also be replaced.‪ pistons will require the removal of first... $ 20.60 a assembly mark can be used to properly diagnose and repair fuel systems the entire piston and. Measure the ring groove ( top ) in the oil Relief channels in the piston dome pin bore, cast... Center tang of the solutions for you new part new assembly offers weight savings, noise reduction and height.... Rod assembly the corresponding fretting in the piston system test gauge Detroit Diesel Series 60 service manual online could! Detroit Diesel INJECTOR TUBE RECONDITIONING SET – 23532333 afs ring gap of the piston page ( s ) may installed! You replace a Cam on a Series 60 engines mixed in an engine rails may be installed and removed a. Piston is two-piece piston consisting of a dome and skirt and the bore for excessive out-of-round,,! Set for Mercedes MBE 4000 – M20060-43 $ 390.41 10 years ago in... Incorporates a 3.5 mm fire ring groove ( top ) in the dome... Email address will not be mixed in an engine as in the piston dome the dome and skirt and bore... And Related parts ''.‪, Figure 4 is available in the second groove ), the..., the piston skirt, being separate, is free from vertical load distortion Series service manual information... A Cam on a Series 60 engines replaced as well, to the wrist pin components...

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