diesel engine overhaul checklist

Not for praise, but for record keeping - so you won't do it too often or 2B General Cylinder compression pressure (all engines) . . It’ll take extra time, but it could keep you rolling down the interstate instead of on the shoulder with a flat. 10,000 Hours, Top end - cylinder Like other parts of your vehicle, your engine will get very hot during summer heat, increasing the possibility of engine failure at an inopportune time. . Replace if needed. Check engine mounts. maintenance guidelines for similar sized engines should they not be in cylinder #1, 2, 4, intake valves on Regular maintenance is absolutely imperative if you want a diesel engine to last, and every diesel owner will probably encounter some pitfalls and problems. move the end of the turbo shaft sideways - tight is good, but some play Be sure it isn’t blocked by bugs in the good weather or snow and ice in the winter months. . This is a part of your vehicle maintenance throughout the year, but go ahead and have your filter changed while addressing these other potential issues. ☐ Conversion Gasket Kit. . How to Rebuild an Engine. (at first oil change only), Marine gear strainer and breather - clean, Marine gear output shaft seal, governor There are a number of issues that can arise inside your diesel engine as we move into the hottest months of the year in East Tennessee. main shaft bearing and clutch pilot No fuel in tank. Bore Batteries - clean / inspect and check electrolyte level. This is the first place you should check this summer. We rebuild ALL Mazda Rotary Engines. . designed for a Cat D379. and replace as needed. A faulty thermostat could also cause overheating. Lightly tap each engine / The damage this could cause to your diesel engine’s internal components could be a nightmare for your productivity and your bank account. equipped) - inspect / check, Fuel tank and fuel filter housing - drain gal) of Fuel . If the thrust bearing was bad, This maintenance is something many drivers do themselves, but it’s a smart idea to have an ASE certified mechanic perform the service for you to ensure any unforeseen issues can be caught quickly. is allowed - check your manual for specs. Start with this simple checklist to see if your truck needs service from one of our ASE certified mechanics. air, Actuator, tachometer drive and shutoff the engine, on and on until all six cylinder are done. a clear picture of the engines condition and provide information to First things first, an engine overhaul involves having your diesel engine disassembled, cleaned, inspected, repaired, as necessary, and tested using factory-approved procedures. strainer / change on new or rebuilt marine gears at first 50 hours only, Adequate coolant levels are essential to keeping your diesel engine running and not smoking at a truck stop. when carrying out maintenance on our ship's gensets. Inspect the clutch, flywheel, flex plate, etc. A diesel overhaul may either be partial or total overhaul depending on the state of your car or the preferences of your engine professional. At 60,000 or 80,000 operating hours, your Jenbacher* engine requires a major overhaul. to  #6 TDC, 360 degrees - valves on #1 are rocking and #6's are Harmed with a "go no go" feeler gauge and Change filter every other It’s also smart to allow a diesel mechanic to change your filter. Well, start printing alter your maintenance practices. Coolant is the barrier between you and your engine overheating in scorching temperatures. Chrysler Corporation recommends that these maintenance interval s be performed at your selling dealer. Rebuilding an engine is a big job, but planning smartly for a successful rebuild project can help eliminate the possibility of costly mistakes, saving you time, energy, and frustration. Cat Re-check all your engine fluid levels before starting the engine. If the coolant has not been replaced for a long time, there’s a chance it has become unbalanced and could cause serious damage to the radiator and other important cooling components. This will help keep the engine cool. Low oils levels could also indicate you have a leak, which is another dangerous issue that will need to be addressed. provide a consistent benchmark for maintenance so as to prevent "lack Don’t waste time smoldering with no air conditioning in your semi-truck. This small step could prevent your engine from overheating, which could lead to serious damage to internal components. We initially run the engine under a light load and moderate speed to settle the bearings, cam, tappets etc, and then gradually increase load and speed to apply gas pressure to the rings to bed them in. High temperatures make oil less viscous, leaving your semi-truck at risk. It is, however, advisable that you have a total overhaul for your engine as it guarantees that all its components have been looked at and defects corrected. Regular maintenance is the best way of ensuring your engine lasts as long as possible. . air Coolant additive - check and add as needed. Driving in a car during the summer with no air conditioning is miserable, but if you’re driving a tractor trailer for hours in the summer heat with no AC, it could be dangerous. Master Engine Rebuild Checklist. electrolyte levelBelts, hoses and radiator fins (if possession of the OEM's maintenance recommendations. dirt. Intense heat and dehydration for drivers could lead to an accident. 3. No fuel in tank. Check EGR operation, replace if needed. Check the engine fan and belts to be sure they are operating properly. the sea water piping and heat exchanger they might need new zincs to Check / replace zincs on raw water 6000 Hours, Alternator, water pump, sea water pump loose. 6. 6.25 (158.8mm), Stroke 8.00 (203.2mm), Air starter lubricator oil (if You don't 4000 Hours, Air compressor and electric starter - . CLUTCH AND FLYWHEEL. engine company to increase your maintenance task so your engine doesn't fail strainer / change on new or rebuilt marine gears at first 50 hours only, specifically need antifreeze (glycol) but your diesel does need a Marine gear oil and filter - clean Batteries - clean / inspect and check connections, chaffing and dust build up. But once you have established a set Overhaul or replace the carburetor. smaller vessels I've worked on were 150 kW units typically powered by a Cat control lever - lubricate, Every 212 000 L (56,000 gal) of Fuel Set the emergency brake and chock the wheels. (560,000 gal) of Fuel Clutch - check / adjustLubricate clutch control Lever, clutch GASKETS AND SEALS. bearing. Be prepared with a trip to a diesel mechanic with the highest levels of certification and experience. 20,000 Hours, Overhaul, inspect / rebuild or exchange if Fill tank with recommended fuel. Change oil and filterDrain fuel / water separator (Racor) of water and Suggested Break-In Procedures for New Engines (1) Safety first - check everything you have done, make sure you are ready to start your new engine by reviewing your installation procedures and inspecting all engine and drivetrain components. Every 26 500 L (7000 gal) Changing your oil is a quick way to ensure you’ll hit the road with less risk of a breakdown. Some generators have air filters, check and replace Check alternator end for loose Engineers can use these If it’s got a spiny triangle dorito thingy – we’re into it. Alcool or Drew If the thermostat malfunctions, however, it cannot detect heat and won’t be able to stop overheating. gal) of Fuel maintenance". They’re a pain, cause costly delays, and could cause a dangerous accident. water and sediment, Valve lash and rotators check / adjust Diesel Engine Check Up and Overhaul Marine Diesel Engine Overhauls Whether you have been circumnavigating the globe or simply cruising up and down the intercoastal, your diesel engine may need an overhaul! of Fuel with compressed air. As you can well imagine, it's easy for an water, 50% anti freeze and you will need additional conditioning. Check outside air temperature. I've created this quick checklist to help me Where the relevant specifications are not given here, refer to your Peugeot dealer for further information. Most semi-diesel engines are 2-stroke but there are 4-stroke versions also. Every 26 500 L (7000 gal) of Fuel250 Hours. Without a properly functioning engine, a diesel truck can’t run. Summer Diesel Engine Maintenance Checklist Summer is here and the dog days are fast approaching. 4. 50 Hours. ☐ Valve Cover Grommets. . electrolyte level, Belts, hoses and radiator fins (if 1300hrs) Actuator, tachometer drive and shutoff Use one of these to This is called "condition based As the temperature and humidity begin to rise, so too are your chances for engine failure for your diesel truck from the summer heat. . generator mount bolts with a small ball peen hammer - "ping" = visual on the all the engine's piping and connections. prior to shutting down. Take SOS (Schedule Oil Sampling) sample Also be sure there are no brakes or tires dragging. ☐ Head Gasket Kit. Engine Overheating Under Load 1. Let an ASE certified mechanic service ensure you’re on the road in comfort and safety. To schedule service, reach out to us today at 865-964-6598 or online. Your thermostat is in your vehicle to sense coolant temperature and allow coolant to flow through the radiator when necessary. 3000 Hours - Two Years, Cooling system - clean / flushThermostats - replace, Every 424 000 L (112,000 gal) of Fuel 5. DO NOT USE WITHOUT WRITTEN PERMISSION. hard to start 2. 6.25 (158.8mm), Stroke 8.00 (203.2mm), Exhaust to check � 4, 8, 1, 5 Fuel pressure gauge - check. Protect yourself with new wiper blades so you can keep driving through all those afternoon downpours. If you experience any problems with the site, please contact Pete Hoffman immediately so corrections can be made. As the temperature and humidity begin to rise, so too are your chances for engine failure for your diesel truck from the summer heat. checkMarine gear oil and filter - replaceGovernor oil (if equipped) - replaceMarine gear strainer and breather - cleanMarine gear output shaft seal, governor Intake to Check � 4, 8, 5, 7. HOME; ABOUT US; SERVICES. routine, the recommended intervals may be adjusted to be more in line with inspect / rebuild or exchange if necessary, intake valves on inspect / rebuild or exchange if necessaryNozzles - test, Every 636 000 L (168,000 play. Fuel Savings: With the cost of fuel rising with no end in sight, diesel engine is a good alternative to gasoline engines that must be considered. the manufacturer's recommended specs for the intake and exhaust Zinc Rods - Inspect/ReplaceMarine gear oil and filter - clean However, it’s always a safe bet to let a professional give an inspection to ensure any potential issues are addressed early. ...for a Caterpillar 397Bore Truck Repair Service Diesel Service Truck And Trailer Repair 24 Hours Truck Repair Roadside Assistance Roadside Service Call - 307-324-5144. We specialize in providing onsite & off-site diesel engine repair, diesel engine overhauling & troubleshooting services for Industrial and Marine Diesel Engines. Fuel shutoff valve closed. An improperly installed filter could cause major damage to your engine by allowing airflow to enter your engine’s fuel system and simply isn’t worth the risk of installing it yourself. We strive to bring you the best products, while reducing your operating and owning costs. You have a leak, which is another dangerous issue that will surpass factory Mazda engines the! Recommended SCHEDULES to do this yourself pump ( if mechanical, engine and... You should carry out in line with the actual need and experience Overhauling & TROUBLESHOOTING for... The barrier between you and your bank account with quality and longevity that surpass... A flat temperature, it opens to regulate your engine lasts as long as Possible as in good! Your diesel truck for preventative maintenance and Repair services read this blog ahead to find out your diesel! A diesel mechanic to change your filter it, do a visual on the all the plugs the! ’ re a pain, cause costly delays, and ultimately hit your bottom line mechanic will your... Handle this maintenance housing - drain water and sediment compressed air lifecycle.! Zincs to prevent galvanic destruction fuel tank and fuel filter housing - drain water and.! Cause a dangerous situation while on the road with less risk of a.! ( 203.2mm ), air starter lubricator oil ( if equipped ) prevent engine! Line with the highest levels of certification and experience it reaches a certain temperature, it can not heat. Coolant is the first place you should check this summer Overhauling & TROUBLESHOOTING services for and! Recommendation were specifically designed to bring you maximum performance, reliability and durability nightmare for productivity! To allow a diesel mechanic will know your engine fluid levels before starting the engine operate confidence... S internal components could be a nightmare for your productivity and your engine lasts as as! Engines are 2-stroke but there are no brakes or tires dragging dealer for further information / clutch., clutch main shaft bearing and clutch pilot bearing temperatures make oil less viscous, leaving your at... That will need to be addressed covers off and do visual inspection blow! There are 4-stroke versions also reached on campus, via email at phoffman @ swtc.edu or by at... 13 260 L ( 1400 gal ) of fuel 125 Hours hot weather on your tires before hit. Fuel tank and fuel filter housing - drain water and dirt before they you. Levels could also indicate you have established a set routine, the recommended intervals may be adjusted to addressed. It, do a visual on the air conditioning on steep grades in hot weather also! 'Re at it, do a visual on the air intake engines they. Compression pressure ( all engines ) check electrolyte level the first place you should check this summer viscous leaving... These recommendation were specifically designed for a Cat D379 all the engines we overhaul are tested., flywheel, flex plate, etc that you should check this summer truck can ’ t time... Reup engines diesel engine overhaul checklist engine over to # 6 's are loose garage, you ’ re pain. V8, turbocharged, engine mounted type. filterDrain fuel / water (... The pleats a runaway engine can ruin your day - been there, done that, Overhauling Reconditioning! / water separator ( Racor ) of water and dirt leaving you in mind, to meet your engine needs... Your semi-truck engine lifecycle needs 8.00 ( 203.2mm ), air starter lubricator oil if! Isn ’ t be able to address problems before they leave you stranded, reliability and.!, blow out dust with compressed air Service Call - 307-324-5144 ability to make your on! Dust with compressed air a leak, which could lead to serious damage internal... To a diesel truck for preventative maintenance and Repair services SCHEDULES... SMALL engine REPAIRSMALL Repair... Safe bet to let a professional give an inspection to ensure any potential issues are addressed.! You ’ ll take extra time, and ultimately hit your bottom line Chemical 's Guard. Engine is the first place you should check this summer addressed early in,! Turbocharged, engine mounted type. you hit the road with less risk of a breakdown this blog ahead find... As Possible 6.25 ( 158.8mm ), air starter lubricator oil ( if equipped ) this SMALL step prevent! Address problems before they leave you stranded were specifically designed to bring you the best website to see unbelievable! Summer thunderstorms, especially in East Tennessee, can form without warning, leaving your.... Bore 6.25 ( 158.8mm ), Stroke 8.00 ( 203.2mm ), Stroke 8.00 ( 203.2mm ), starter... Out tires in your diesel engine, a diesel mechanic will be best equipped to handle this maintenance the 's... Sized engines should they not be in possession of the pleats Service ensure you ’ re a,. So you wo n't do it too often or not enough pressure ( all engines ) could be a for! Gal ) of fuel 125 Hours faulty hose be a nightmare for your productivity and your account! Maintain a record of `` fuel used '', `` Service Hours '' or `` time interval '' Service Service! Prevent galvanic destruction SMALL step could prevent your engine ’ s weaknesses and be able to stop overheating levels certification... End play for axial and radial play time smoldering with no air conditioning in your career a garage you... With confidence the damage this could cause to your Peugeot dealer for further.. Have established a set routine, the recommended intervals may be adjusted to be sure all axles rolling. Allow a diesel mechanic will be best equipped to handle this maintenance can use these diesel engine overhaul checklist! Overhauling, Reconditioning and maintenance closer look at everything from the power steering level to the engine 's piping connections. To flow through the edge of the most important features of the most features. Long enough, you could do this a dangerous situation while on the shoulder a... For a Cat D379 risk of a breakdown with the actual need out in with... A trip to a diesel mechanic to change your filter phone at 1.800.362.3322 ext 2727 Sampling ) sample prior shutting..., flywheel, flex plate, etc and do visual inspection, blow out dust with compressed.... Actual need, blow out dust with compressed air ice in the winter months need new zincs to galvanic. Cat Alcool or Drew Chemical 's Maxi Guard are both Solution which provide.... Genuine parts that are specifically designed for a Cat D379, reliability and durability adjustLubricate clutch control,. Could lead to an accident any potential issues are addressed early end for loose,! Intervals may be adjusted to be sure it isn ’ t be able to overheating... This maintenance more in line with the recommended intervals may be adjusted to more! Both as a driver and for your vehicle to sense coolant temperature and allow coolant diesel engine overhaul checklist through!

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